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CONTINUOUS PYROLYSIS PLANTS
Waste treatment and utilisation
Russia, St. Petersburg,
Arsenalnaya street, 66B,
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+7 (812) 339-04-58
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Continuous Thermal Decomposition Plant (TDP-2-200)

Technical characteristics


200 kg/h capacity

continuous operation batches per day

10 kWh power consumption

380 volt voltage
Purpose
  • oil sludge
  • drilling sludge
  • acid sludge
  • coal, coal-tar
  • used rubber and tires
  • plastic masses
  • used lubrication materials
  • e-waste
  • The process is based on low-temperature pyrolysis, involving the use of heat to thermally decompose the feedstock in the condition of oxygen deficit. Marketable products are obtained as a result of the processing of raw materials.

    Usage of the product derived from hydrocarbon (organic) materials:

    • Boiler fuel =>

    => used for its intended purpose

    => used to obtain gasoline, diesel fuel fraction when additional equipment (distillation column) is supplied

    • Dry residue is used for local, construction and reclamation needs
    • Heat produced during the process (about 150 kWh) is used for the room heating
    • Pyrolysis gas is used for the plant operation

    Usage of the product derived from water-based materials:

    • Distilled water =>

    => used for drilling mud preparation

    => used as process water when installing the system of additional purification

    => used as drinking water when installing the system of additional purification and mineralization

    • Dry residue is used for local, construction and reclamation needs
    • Heat of the process (about 150 kWh) is used for the room heating

    ADVANTAGES OF TDP-2-200:

    • continuous mode of processing
    • low energy consumption – 10 KW
    • simultaneous feeding of dry and liquid materials
    • efficient maintenance of the heating chamber, lining and blast cover
    • mobility
    • built-in cooling system
    • additional chiller
  • TDP-2-200 process description:

    1. Raw material are fed to the pyrolysis chamber on continuous mode:

    => solid waste by screw conveyor;

    => liquid waste by pump.

    2. Boiler fuel or diesel oil is self-fed to the burner from fuel tank.

    3. Air is fed to the burner by compressor, which is switched to the pyrolysis gas after the process is stabilized.

    4. Vapor-gas mixture from pyrolysis chamber comes to the condensation system through gas filter.

    Process flowsheet of TDP-2-200

    5. The further cooling is carried out in a heat exchanger.

    6. Expansion tank compensate chilled water volume.

    7. The cooled mix enters the separator where it split up on fractions:

    => pyrolysis oil is directed to the receiver tank;

    => pyrolysis gas is directed to the buster burners.

    8. Solid residue is discharged by screw conveyor, cools in hopper and transported to the storage bin.

  • Continuous pyrolysis plant TDP-2-200
    Pyrolysis plant TDP-2-200
    Pyrolysis machine TDP-2-200
    Pyrolysis unit TDP-2-200
    Oil sludge pyrolysis plant TDP-2-200
    Drill cuttings plant TDP-2-200

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